Tire Wire Free Mulch Plant

YUXI Tire Wire Free Mulch Plant is the second step in the tire recycling system. At this stage, TDS chips from the r are processed into 10–20mm wire-free rubber chips using a magnetic separator. During processing, scrap tires shredded by our YX Tire Shredder and Rasper are converted into approximately 99.9% wire-free chips.

This plant produces high-quality rubber mulch and separated steel. It is a purely physical processing system, operates at normal temperature, and causes no secondary pollution. The system can further process steel via a steel cleaning plant or compress it using a steel baler for direct sale to smelters.

Process Flow

1. Raw Material Input – Waste tires are fed into the system via conveyor
2. Tire Shredder – Primary shredding of whole tires into large rubber pieces
3. Rasper Processing – Further size reduction and uniform chip formation
4. Magnetic Separation – Steel wires are removed, separating rubber from steel
5. Final Product Collection – Smaller tire chips and steel wires are obtained

Applications

• Fuel for Cement Kilns
• Fuel for Pulp and Paper Mills
• Industrial and Utility Boilers
• Civil Engineerings Applications
• Other Tires-to-Energy Facilities
• Clean-Cut TDF Chips for Further Processing

Machine Details

Feature

1. Efficient Steel Removal: Multi-stage magnetic separation removes up to 99.9% of steel wires from tires, ensuring pure, wire-free rubber chips.
2. Physical Processing System: Entirely physical processing, operating at normal temperature with no chemical reaction, causing no secondary pollution.
3. Adjustable Chip Size: Produces 10–20mm rubber chips, adjustable to meet different customer requirements.
4. Multi-Product Output: Produces high-quality wire-free rubber chips and recoverable steel; rubber chips can be used for mulch or TDF fuel.
5. Automated Operation: Equipped with PLC control system for easy operation and stable production.
6. Eco-Friendly & Energy Saving: Operates at normal temperature with low energy consumption and no emissions or secondary pollution.
7. Wide Application: Suitable for processing all types of waste tires, including car, truck, and OTR tires.

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