Tire Rubber Crumb Plant

The Tire Rubber Crumb Plant is a key stage in the waste tire recycling process. It processes wire-free tire chips from the Rubber Mulch Plant into high-purity rubber granules, ensuring fiber removal and uniform particle size.

• Environmental Benefits: Recovered steel can be melted and reused; textile fibers can serve as high-calorific fuel
• Outputs: High-purity rubber granules (0-5mm), steel, fiber
• Raw Materials: Wire-free tire chips produced by the Rubber Mulch Plant
• Granule Characteristics: Fiber removed, uniform size, approximately 99.9% clean rubber crumb

Process Flow

1. Debeader Machine: to remove the bead steel
2. Tyre Cutter Machine: to cut the whole tyre into 4-5 pieces
3. Tire Shredder:Output size: 50mm rubber block
4. Rasper Machine:Output size: 10-20mm rubber chips
5. NO.1 Magnetic Separator: to separate steel wire,sorting rate 97%
6. Granulator Machine:Output size: 1-6mm rubber granular
7. No.2 Magnetic Separator: to separate steel wire,Sorting rate 99%
8. Vibrating Grading Screen:screening of appropriate size granules into the grinding mill
9. Collector: Return material is collected here and crushed again
10. Fiber Separator: to separate the fiber material

Applications

1. Construction
   – Rubberized Asphalt for Roads and
2. Driveways
   – Bumpers
   – Floor Tile
   – Foundation Waterproofing
3. Geotechnical/Asphalt Applications
   – Drainage Pipes
   – Soil Conditioner
   – Porous Irrigation Pipes
   – Road Building and Repair
4. Rubber and Plastic Products
   – Pipe Insulation and Lining
   – Garbage Cans
   – Shoe Soles and Heels
   – Wire and Cable Insulation

Machine Details

Feature

1. High-purity rubber granules, 99.9% free from impurities
2. Uniform particle size, adjustable 0-5mm
3. Highly automated, recirculation ensures consistent quality
4. Byproducts (steel and fiber) can be recycled or used efficiently
5. Wide range of applications, including sports fields, road construction, and eco-friendly building materials

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