Tire Rubber Crumb Plant
Tire Rubber Crumb Recycling Plant is designed to grind rubber mulch into 1-8mm rubber granules.
The Tire Rubber Crumb Plant is a key stage in the waste tire recycling process. It processes wire-free tire chips from the Rubber Mulch Plant into high-purity rubber granules, ensuring fiber removal and uniform particle size.
Outputs: High-purity rubber granules (0-5mm), steel, fiber
Raw Materials: Wire-free tire chips produced by the Tire Wire Free Mulch Plant
Granule Characteristics: Fiber removed, uniform size, approximately 99.9% clean rubber crumb
Environmental Benefits: Recovered steel can be melted and reused; textile fibers can serve as high-calorific fuel.
Process Flow
- Debeader Machine: to remove the bead steel
- Tyre Cutter Machine: to cut the whole tyre into 4-5 pieces
- Tire Shredder:Output size: 50mm rubber block
- Tire Rasper Machine:Output size: 10-20mm rubber chips
- NO.1 Magnetic Separator: to separate steel wire,sorting rate 97%
- Rubber Granulator Machine:Output size: 1-6mm rubber granular
- No.2 Magnetic Separator: to separate steel wire,Sorting rate 99%
- Vibrating Grading Screen:screening of appropriate size granules into the grinding mill
- Collector: Return material is collected here and crushed again
- Fiber Separator: to separate the fiber material
Applications
Construction: Rubberized Asphalt for Roads and
Driveways: Bumpers, Floor Tile, Foundation Waterproofing
Geotechnical/Asphalt Applications: Drainage Pipes, Soil Conditioner, Porous Irrigation Pipes, Road Building and Repair
Rubber and Plastic Products: Pipe Insulation and Lining, Garbage Cans, Shoe Soles and Heels, Wire and Cable Insulation
Machine Details
1.Tire Shredder
Tire shredders is designed to help you turn bulky, used tires into manageable materials for recycling or disposal, saving you both time and disposal costs. Whether you need a high-capacity, heavy-duty shredder or a compact unit for smaller operations, we have solutions to fit your workflow and budget.
2.Tire Rasper Machine
Input: Rough tire shreds, less than 100mm
Output:Wire free rubber mulch 10-20mm, 99% liberated steel
3.Magnetic Separator
Input:10-20mm rubber chips mixed with steel wire and fiber
Output: 97-98% steel wire, rubber with fiber to next stage
4.Tire Granulator Machine
Input: Wire-free chips 10-20mm
Output: Wire free rubber pellet 1-8mm, fiber separated
5.Fiber Separator
Input: Rubber granulate & Fiber
Output: Textile free rubber granulate, 99.9% textile
The textile fraction is a residual fraction including nylon,polyester,rayon,aramid and little rubber.
Feature
- High-purity rubber granules, 99.9% free from impurities.
- Uniform particle size, adjustable 0-5mm.
- Highly automated, recirculation ensures consistent quality.
- Byproducts (steel and fiber) can be recycled or used efficiently.
- Wide range of applications, including sports fields, road construction, and eco-friendly building materials.