Tire Rubber Powder Plant
Tire Rubber Powder Recycling Plant is designed to grind 1-8mm rubber granules into 30-120mesh rubber powder.
The rubber powder plant is proven to transfer waste tires into a clean rubber powder form with virtually all steel and fiber removed. This scrap tire recycling line a physically processing machine, working in the normal temperature, causing no secondary pollution.
Outputs: High-purity rubber powder (20-120mesh)
Raw Materials: rubber granules produced by the Rubber Mulch Plant
The complete tire recycling plant from A to Z include tire debeader,tire shredder,rasper,granulator and miller. The customer can get different output through the whole line,include chips,rubber blocks,steel wire,rubber granules, rubber powder and fiber.
Process Flow
- Debeader Machine: to remove the bead steel
- Tyre Cutter Machine: to cut the whole tyre into 4-5 pieces
- Tire Shredder:Output size: 50mm rubber block
- Rasper Machine:Output size: 10-20mm rubber chips
- Magnetic Separator: to separate steel wire,Sorting rate 97%
- Granulator Machine:Output size: 1-6mm rubber granular
- Magnetic Separator: to separate steel wire,Sorting rate 99%
- Vibrating Grading Screen:screening of appropriate size granules into the grinding mill
- Collector: Return material is collected here and crushed again
- Fiber Separator: to separate the fiber material
- Rubber Grinding Machine:rubber powder size range:10-140mesh
Applications
Road Construction: Rubber asphalt, shock-absorbing materials
Sports Facilities: Running tracks, artificial turf infill
Industrial Products: Seals, shoe soles, rubber mats, shock absorbers
Environmental Materials: Recycled rubber boards, fillers
Energy: Rubber-derived fuel.
Machine Details
1.Tire Shredder
Tire shredders is designed to help you turn bulky, used tires into manageable materials for recycling or disposal, saving you both time and disposal costs. Whether you need a high-capacity, heavy-duty shredder or a compact unit for smaller operations, we have solutions to fit your workflow and budget.
2.Tire Rasper Machine
Input: Rough tire shreds, less than 100mm
Output:Wire free rubber mulch 10-20mm, 99% liberated steel
3.Magnetic Separator
Input:10-20mm rubber chips mixed with steel wire and fiber
Output: 97-98% steel wire, rubber with fiber to next stage
4.Tire Granulator Machine
Input: Wire-free chips 10-20mm
Output: Wire free rubber pellet 1-8mm, fiber separated
5.Fiber Separator
Input: Rubber granulate & Fiber
Output: Textile free rubber granulate, 99.9% textile
The textile fraction is a residual fraction including nylon,polyester,rayon,aramid and little rubber.
6.Rubber Grinding Mill
Input: Rubber granulate smaller 1-8 mm
Output: Rubber powder 20-120mesh, 99.7% purity fine powder
Feature
- Integrated System: Combines crumb production and fine grinding in one plant.
- High-Efficiency Grinding: Produces uniform fine powder with high output.
- Temperature Control: Wind and water cooling ensure powder quality.
- Low Noise & Energy Saving: Compact design with low energy consumption.
- Easy Operation & Maintenance: PLC-controlled, simple to assemble/disassemble.
- Durable & Reliable: Long-term stable operation with minimal downtime.